Project

This project entailed designing a coolant processing system for Continental AG’s upcoming Dayton, Ohio, manufacturing facility. Among the elements incorporated in the design included a 1000-gallon reservoir for the machining area, holding tanks for both new and dirty coolant, and operational considerations for handling and transportation of the coolant. Environmental factors like local temperature variations and the facility’s design were considered. With the exception of the design of the coolant supply system to the machines, the project’s functional design concentrated on the overall coolant storage and delivery system.

It was my responsibility to improve the storage tank’s performance by adding a drainage connection in case it was needed in the future. This meant designing a pipe with a welded flange connected with a bolted blind flange. My responsibility also included calculating out how much pressure the fluid was applying to the blind flange and then what size bolt would be needed to handle that pressure.

My contribution also involved specifying the number, types, materials, and sizes of valves, elbows, and fittings throughout the entire system. Furthermore, I took on the critical duty of calculating and selecting appropriate supports for a particular pipe system section, providing maximum support with minimal deflection. Using calculations from another member of the group, I determined the electrical motor requirements for the pumps.

Using 3D software, I modeled the entire piping system in 3D and produced detailed drawings with a parts list that included tanks, piping, fittings, pumps, and valves. I also assisted other group members with other tasks and make critical design decisions. In addition to these technical contributions, I provided valuable assistance to other team members, participating in various tasks, and played a pivotal role in making critical design decisions.

Click the link below to view the final project report

https://drive.google.com/file/d/1AymH4tJNGxGCxPxozrG8fixZZoWu8Gwe/view?usp=drive_link